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Skydrol LD-4

Type:  Hydraulic fluid

Implementation Standards:  AS1241

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Use:  Used for both commercial and military aircraft, this high-performance fluid ensures optimal functionality and longevity of critical hydraulic systems.

Skydrol LD-4 is well known around the world. solving problems of valve erosion and thermal stability common in earlier fluids. Its excellent thermal stability under real world conditions has given it a reputation as the gold standard among Type IV fluids. Skydrol LD-4 features low density, excellent thermal stability, valve erosion prevention, and deposit control

1. Basic Parameters & Standards

  • Composition & Standards:
    SKYDROL™ LD-4 is a phosphate ester-based, fire-resistant aviation hydraulic fluid classified as Type IV. Complies with international aviation standards including AS 1241, BMS 3-11M, DMS2014F, NSA307110, and certified by Boeing, Airbus, Lockheed Martin, and other aircraft manufacturers.
  • Temperature Range:
    • Operating Range-40°C to 180°C (short-term tolerance up to 200°C).
    • Low-Temperature Performance: Pour point ≤**-62°C**; kinematic viscosity ≤2500 mm²/s at -54°C, ensuring reliable cold starts.
  • Physical Properties:
    • Density: 1.003–1.013 g/cm³ (25°C);
    • Flash Point: 160°C (closed cup); fire point ≥177°C; autoignition temperature ≥400°C.

2. Core Performance Features

  • Fire Resistance:
    As a phosphate ester fluid, SKYDROL LD-4 is non-flammable, with a flash point significantly higher than mineral oils (e.g., MIL-H-5606E: ~104°C), reducing aviation fire risks.
  • High-Temperature Stability:
    • Oxidation stability >30 hours at 100°C; evaporation loss ≤4% (71°C test), maintaining viscosity under heat.
    • Contains anti-corrosion additives and acid scavengers to protect valves and system components.
  • Lubrication & Wear Resistance:
    • Four-ball wear test diameter: 0.45 mm; PB value ≥600N, ideal for high-load friction applications.
  • Material Compatibility:
    • Compatible with metals (copper strip corrosion rating: 1a), rubber (swelling rate ≤5%), and seals.
  • Environmental Adaptability:
    • Air release time ≤3 minutes; water resistance (total water content ≤0.05%), preventing cavitation and foaming.

3. Applications

  • Commercial Aviation:
    • Hydraulic systems (landing gear, flaps, brakes) in Boeing 737/747/787, Airbus A320/A380, and MD-11 aircraft.
  • Military & General Aviation:
    • Helicopters (e.g., Black Hawk) and transport planes (e.g., C-130).
  • Industrial Use:
    • High-temperature gas turbines and high-altitude machinery hydraulic systems.

4. Key Technical Indicators

ParameterValueTest Standard
Kinematic Viscosity (40°C)139 mm²/sASTM D445
Kinematic Viscosity (100°C)22 mm²/sASTM D445
Viscosity Index158ASTM D2270
Pour Point-62°CASTM D97
Flash Point (closed cup)160°CASTM D93
Acid Value≤0.5 mgKOH/gASTM D974
Rubber Swelling (70°C, 24h)≤5%SAE AS1241

5. Market Positioning & Comparisons

  • Competitor Comparison:

    ModelSKYDROL LD-4SKYDROL 500B-4SKYDROL PE-5
    TypeType IVType IVType V
    Flash Point (°C)160171170
    Autoignition (°C)400460420
    Pour Point (°C)-62-62-65
    AdvantagesMature & stableLong service historySuperior low-temp
    • LD-4 Advantages: Highest market share (>60% in Type IV fluids); cost-effective (~80% of PE-5 price).
    • Limitations: Slightly lower high-temperature tolerance vs. PE-5 (long-term 220°C).

6. Usage & Maintenance Guidelines

  • Storage:
    • Store sealed in dry, ventilated areas (10°C–25°C); shelf life: 5 years. Avoid direct sunlight.
  • Application:
    • Do not mix with mineral oils, silicone fluids, or other hydraulic fluids.
    • Clean systems thoroughly before refilling; use SKYDROL-compatible filters.
  • Safety:
    • Wear chemical-resistant gloves and goggles; use respirators in poorly ventilated areas. Wash skin with soap if contacted.

7. History & Market Status

  • Development:
    Developed by Monsanto Company (now under Eastman) in the 1970s; commercialized in 1978 with over 40 years of service.
  • Market:
    • Global Share: >50% of aviation phosphate ester fluids; annual sales exceed 12,000 tons.
    • Pricing: ~RMB 1,200–1,500/L (2025, tax-inclusive); sold in 3.78L containers for civil use.

8. Technological Trends

  • Eco-Friendly Upgrades:
    Reducing sulfur/phosphorus additives; developing ashless formulas to comply with ICAO CORSIA.
  • Synthetic Advancements:
    Exploring full-synthetic ester base oils to boost temperature tolerance (target: 220°C continuous operation), competing with Shell AeroShell Fluid 41.

9. Conclusion & Selection Guidance

Recommended For:

  • Commercial aircraft (Boeing, Airbus) requiring mature, cost-effective hydraulic solutions.
  • Budget-sensitive industrial equipment compliant with AS1241 standards.
    Not Recommended For:
  • Ultra-high-temperature (>200°C) operations (use SKYDROL PE-5 or AeroShell Fluid 41).
  • Strong acid/alkali environments (custom corrosion-resistant fluids required).

SKYDROL LD-4 remains a benchmark in aviation hydraulics due to its maturity, broad temperature adaptability, and cost efficiency, though newer variants (e.g., PE-5) are gaining traction for specialized needs.

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